Why width divided by four is only a starting point
A full panorama spans 360 degrees horizontally. A cube face covers a 90-degree direction, so a quarter of the panorama width gives a useful first comparison. The projections distribute samples differently, particularly near face edges and the panorama poles. There is no single conversion ratio that makes every part equally detailed.
For an 8192 × 4096 source, compare 2048-pixel faces first. For a 2048 × 1024 source, start with 512-pixel faces. Increase the size only when the source and destination view show a useful improvement.
Separate size errors from orientation errors
A sharp but rotated horizon usually needs an orientation correction, not more pixels. A discontinuity between faces can result from the face order, an upside-down face, the source seam or filtering. Diagnose these separately.
Use the direction-labelled synthetic panorama linked from the existing conversion workflow. Confirm front, back, left, right, up and down in the receiving viewer before converting a production image. Labels such as px and nx describe axis directions; an application may require a different file naming convention.
Review output rather than the download alone
A set of six images can look correct when opened separately yet show a seam during rotation. Load them into the intended viewer, turn through all four side joins, then look straight up and down. Check with the same texture filtering and field of view used in delivery.
Do not use a screenshot of the tool preview as the final proof. Keep the exported files, destination settings and a short note describing the checks. That lets another artist reproduce the orientation and sampling decision.
A PNG skybox is not an HDR lighting environment
The Labs PNG face workflow is useful for image-based skybox delivery. It must not be described as preserving the radiance of an HDR or EXR lighting source. Display images and lighting environments have different requirements.
If the task is physically based lighting, retain the original high-dynamic-range source and choose an export pipeline that explicitly preserves its numeric range. A larger PNG cannot restore clipped highlights.